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EV High-Voltage Wiring Harness Assembly

HV harness sets for battery, inverter and charge-port interconnect on EV platforms.

Nominal voltage rating
Up to 1,000 V DC
Conductor cross-section
16–95 mm² (2–4 AWG), shielded
Connector series
HV circular, 2–4 pin, IP67 and IP6K9K variants
Interlock and monitoring
HVIL integrated, temperature sensor at terminal

Specifications

ParameterValue
Nominal voltage ratingUp to 1,000 V DC
Conductor cross-section16–95 mm² (2–4 AWG), shielded
Connector seriesHV circular, 2–4 pin, IP67 and IP6K9K variants
Interlock and monitoringHVIL integrated, temperature sensor at terminal
Corrosion protectionGalvanic-grade plating, sealed flow crimp terminals
Assembly tolerance± 3 mm routing on 600 mm service loops

Values are confirmed against the order and drawings; we adapt them to your market and duty.

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Send your harness drawings or RFQ for a buildable quotation

We respond with connector selection, tooling needs, lead time and a full quotation within three working days.

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